Aqueous coating
Clear, fast-drying, water-based and eco-friendly. Available in gloss or matte finish.
In stock · ships in 6–8 days
Corrugated Mailer Boxes
Welcome to the corrugated mailer boxes by Aqua Printers, the ultimate solution for packaging brands wishing to send their products professionally and securely. Our mailer boxes are constructed with high-grade corrugated cardboard material, guaranteeing your products safe transportation during shipping and handling. Our corrugated pack boxes are available in different sizes, shapes, and designs, thus suitable for shipping various industry products. These boxes are light and simple to handle. It guarantees your items reach their destination in top condition. So, don’t wait any longer. Purchase our low-cost packaging options and push your brand to new levels of success. We would be delighted to assist you!
Starting price. Final cost depends on size, quantity and finish — request a quote for exact pricing.
Free shippingAcross the USA
Low minimum orderFrom 100 units
Fast turnaround6–8 days
Best price guaranteeWe beat any quote
Experience10+ years in packaging
Why Do You Need To Invest In Our Corrugated Mailer Boxes?
Investing in our corrugated mailer boxes is a smart decision for several reasons. These boxes are an extension of your brand or business. You can personalize corrugated mailer boxes wholesale with your brand’s logos, colors, and unique graphic artwork, turning each package into a memorable unboxing experience. It offers different benefits, such as
-
Superior Product Protection
Our custom corrugated boxes are primarily crafted from durable cardboard, featuring a fluted design that offers great cushioning and strength to withstand shocks during shipping. This reduces the risk of product damage and minimizes costly returns.
-
Cost-Efficiency
While offering great presentations, our small corrugated mailer boxes are designed for efficiency. Their lightweight nature helps minimize shipping costs, and their customizability allows for a snug fit that reduces the need for excessive filler materials.
Custom Sizes & Styles
Fit your products professionally with custom sizes and shapes of corrugated boxes. When it comes to sizes, you can choose from
- Small: 8” x 8” x 9”
- Medium: 15” x 15” x 17”
- Large: 27” x 27” x 30”
When it comes to styles of the large corrugated mailer boxes, you can pick from
- Telescope boxes
- Overlapping flap boxes
- Half-slotted containers
- Regular slotted containers (RSC)
Pack Different Items Safely
These custom mailer boxes are used for different items, including but not limited to
- Cosmetics
- Jewelry items
- Important paper documents
- Books, magazines, etc.
- Clothing/Apparel
So, get boxes for these products! There are many corrugated mailer boxes manufacturers but we are the best in the town!
Order Corrugated Boxes At Wholesale Now
We are one of the best and most professional packaging and printing solutions providers. We offer corrugated mailer boxes at wholesale rates, which saves you more cost. In addition, we never compromise on quality; our team inspects every package separately before it leaves our production house to the customer’s doorstep. These are not just words; this is our commitment to you. So, call us and book your orders right away!
Specification
| Dimensions | All custom sizes & shapes |
|---|---|
| Printing | CMYK, PMS, no printing |
| Paper stock | 10pt to 28pt (60lb to 400lb) eco-friendly kraft, E-flute corrugated, bux board, cardstock |
| Quantities | 100 – 500,000 |
| Coating | Gloss, matte, spot UV |
| Default process | Die cutting, gluing, scoring, perforation |
| Options | Custom window cut-out, gold/silver foiling, embossing, raised ink, PVC sheet |
| Proof | Flat view, 3D mock-up, physical sampling (on request) |
| Turnaround time | 6–8 business days, rush available |
Order process
01
Choose your Packaging
Start by browsing our extensive range of packaging styles and designs. Whether you're in the market for something simple and classic or intricate and bespoke, we've got a multitude of options to suit your needs.
02
Customize the design
Once you've chosen a style, it's time to make it uniquely yours. Upload your design or collaborate with our in-house design team to craft a packaging solution that resonates with your brand's aesthetic and vision.
03
Select materials and finishes
Our platform allows you to pick from a variety of materials, be it eco-friendly options, premium finishes or durable structures. Enhance the tactile experience with finishes like matte, gloss, embossing or specialty textures.
04
Review and approve
Before we move to production, we'll send you a digital proof or a physical sample upon request. This ensures you're 100% satisfied with the design and materials chosen. Review, make any necessary changes, and give us the green light when you're ready.
05
Production begins
Once you've approved the design, our team gets to work. With state-of-the-art machinery and a dedicated workforce, we ensure that every order is crafted to perfection, adhering to the highest quality standards.
06
Shipment and delivery
With our efficient logistics network, we guarantee timely deliveries. As your order is packed and prepared for shipment, we'll provide tracking details to keep you informed every step of the way.
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Coatings, printing, materials & finishes
UV coating
Fast-drying coating cured with ultraviolet light. Available in gloss or matte finish.
Spot gloss UV
UV coating applied to a specified area only, then cured with ultraviolet light.
Soft touch coating
Creates a velvety texture on the surface for a more tactile, premium feel.
Varnish
Clear coating applied using the CMYK printing method. Gloss, satin or matte.
Lamination
Protective film bonded to the surface of packaging to maximize durability.
Anti-scratch lamination
BOPP film that resists scratches, scuffs and fingerprints. Cost-effective option.
Soft touch / silk lamination
Similar to peach skin to the touch. Available in a satin or matte finish.
Digital printing
Elevate your brand image with high-quality digital printing for product packaging.
Offset printing
Our offset printing process produces vibrant and precise results at volume.
Oil based inks
Print with durability and richness using oil-based inks for long-lasting colour.
Pantone colors
Get accurate colour representation with Pantone colour-matching for your packaging.
Pantone metallic colors
Add shimmer and luxury with Pantone metallic colours for your packaging.
Soy vegetable based colors
Eco-friendly printing with soy-based vegetable inks for packaging items.
UV printing
Instantly cured ink that sits crisp and bright on coated surfaces.
Water based ink
Reliable, eco-friendly printing with water-based ink for your packaging.
SBS C1S
Premium-grade bleached white paperboard coated on one side for high-quality printing and finishes.
SBS C2S
Premium-grade bleached white paperboard coated on two sides for high-quality printing and finishes.
CCNB
Duplex paperboard made from 90% recycled paper pulp with a white surface for high-quality printing.
Fully recycled CCNB
Duplex paperboard coated on one side and made from 90% recycled paper pulp.
Natural kraft board
Uncoated and unbleached kraft linerboard made from a mixture of virgin and recycled paper pulp.
Oyster white board
Coated, textured linerboard featuring an off-white surface for high-quality printing.
Kemi white board
Coated, semi-gloss linerboard with a brilliant white and smooth surface for high-quality printing.
Bleached white board
Bleached white board with a brilliant white finish for high-quality vibrant printing.
Hot foil stamping
Form of relief printing in which foil is transferred to a surface at high temperatures.
Cold foil printing
Foil transferred to a surface by pressing onto UV curable adhesives.
Blind embossing
A die is pressed on the back of the material to form a raised motif.
Blind debossing
A die is pressed on the front of the material to recess the motif.
Registered embossing
A die is pressed on the back of the material, aligned to the printed artwork.
Combination embossing
Embossing combined with foil stamping to create a 3D motif with a foil finish.
Window patching
A die-cut shape layered with plastic film to showcase the product inside.
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Frequently asked questions
Everything brands ask us before their first run — minimums, materials, artwork and lead times.
Free design supportWe rebuild your file to print standard.
Reply within 2 hoursWritten pricing back the same day.
Free printed sampleHold your artwork before you commit.
NDA on requestYour artwork and specs stay confidential.
01 Can I Customize The Size And Design Of Corrugated Mailer Boxes?
Of course, our corrugated boxes are fully customizable. You can choose the dimension, design, size, and color to fit your brand’s needs.
02 What Type Of Printing & Finishing Options Are Available?
We offer printing options like offset, digital, screen, and flexography, which allow for vibrant design. Finishing options, matte or gloss, give a premium appearance.
03 Are Eco-Friendly Options Available For Corrugated Mailer Packaging?
Yes, we offer eco-friendly corrugated mailer packaging made from biodegradable materials.
04 What artwork files do you accept?
Vector AI, EPS or press-ready PDF in CMYK, with 0.25" bleed on all sides. If you only have a rough concept or a low-resolution file, our design team will rebuild it to print standard at no extra charge.
05 Can I see a sample before ordering?
Yes. Unprinted material swatches are free, and a physical printed sample of your own artwork is available on request — the cost is credited back against your first order.
06 How long does production take?
Rush is 6–8 business days and standard is 10–14, both counted from proof approval rather than from first enquiry. Foil stamping or holographic film adds roughly three days.
07 Do you ship outside the USA?
Yes. US shipping is free on qualifying orders; international freight is quoted per destination and added to your written quote before you commit.
”
Ordering packaging with my own logo from Aqua Printers was the best decision for my brand. Beautifully printed, strong, and it gives a luxury feel to every package. My customers are impressed every time they open it.
EPEdwin PatrickApparel brand ownerGoogle
”
I didn't expect anyone to comment on packaging. After switching to Aqua Printers, customers kept posting pictures of it and our branding on social improved dramatically. It basically became free marketing for us.
MJMargaret JerryBakery ownerGoogle
”
Very happy with the final product and it shipped to me quickly. The proof stage caught a colour issue before production, which saved us a whole run. I'll be coming back for more.
CBCindy BerkaSnack startup founderTrustpilot
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Loved by 3,000+ brands in 20+ countries.We make packaging that helps you build your brand.