Custom Blister Packaging

What Is Custom Blister Packaging?

Custom blister packaging makes your product look safe and attractive. It’s made of a plastic shell called a blister, attached to a cardboard backing card. The backing card provides extra space to showcase your brand and product information. You can design your own packaging by choosing its specific size and shape. It can be decorated with any design or color. 

Blister packaging is ideal for small retail items. It can protect and secure small retail goods in transit. It also protects them from scratches, dust, and minor damage. Blister packs are popular for toys, tools, electronics, hardware, makeup, and other products for sale.

This retail packaging also allows you to hang your product on retail displays easily. In short, this packaging solution protects your product and presents it attractively.

Blister Packaging Benefits You’ll Appreciate

Other benefits of blister packaging can include making handling, storing, producing, and even retailing much easier for you. The advantages our packaging offers are

Lightweight Handling

The use of lightweight material makes blister packages easy for people to handle and move. Their compact structure simplifies product packing and storage. This package reduces extra packaging weight. So everyday inventory handling gets easier for you.

Cost Effective Production

Another important benefit of blister packages is that they provide a unique solution for brands with smaller products. Manufacturers can create multiple pack size options and designs based on their product’s requirements.

This helps companies reduce their costs for managing retail or display packaging while also providing a useful and professional-looking package.

Better Product Organization

The molded cavity keeps each of your products in a specific position. 

This will help keep things organized within this package without them shifting around when you move things about regularly.

Convenient Customer Access

The blister provides an easy way for consumers to identify the item as well as its contents.

Because of this clarity, users find that they can easily distinguish between similar types of items simply by looking at them side-by-side on store shelves.

Space Saving Design

Another benefit of blister packs is their compact structure, which helps businesses save on storage space. The shape also allows retailers to create an organized system for inventory. They can stack multiple blister packs on shelves, hooks, or other available storage spaces.

Blister Card Packaging Solutions for Every Product 

Blister packaging styles cater to different types of products and retail requirements. There are numerous options available to help you find the blister that fits your product perfectly.

Face Seal Blisters 

This type of blister comprises a cavity made of plastic and directly attached to the printed card. It provides excellent exposure of the product while maintaining a clean display on the retail shelf. Face seal blister packaging is suitable for small products, consumer goods, accessories, and hardware products that require compact packaging.

Examples: Batteries, USB cables, scissors, hooks, small tools

Full Face Blister 

These blisters completely cover the back card with a clear plastic shell. Full face blister packaging is ideal for creating an uncluttered display. Product instructions and details can be added to the card.

Examples: Beauty accessories, toys, stationery, household products, craft items

Trapped Blisters 

Our trapped blister packaging involves placing the plastic cavity between two layers of printed cards. This form produces a robust, professional blister suitable for retail products requiring branding and space for product information. 

Examples: Hand tools, cosmetics, hardware kits, accessories, and electronics.

Slide Blisters 

The slide blister features a plastic cavity combined with a sliding card or backing. Customers can view the product through the clear section of the blister. This type of blister provides a convenient browsing experience and is suitable for small accessories, stationery, and tools.

Examples: Pens, craft supplies, small hardware, phone accessories, beauty tools

Clamshell Blisters 

The clamshell blister consists of two connected plastic pieces that close around the product. It creates a stable, clear display and provides a durable container. 

Examples: Power tools, fishing gear, toys, headphones, electronic accessories

Mock Blisters 

Creates the appearance of traditional blister packs without providing the same structure. It’s a less expensive blister style for product displays and seasonal promotions. The shape, colors, and artwork can all be customized according to the brand’s needs to reflect the brand identity.

Examples: Toy displays, promotional products, cosmetic samples, promotional samples

Thermoformed Blisters 

Our thermoformed blister packaging shapes the plastic using heat to create a cavity around the product. Thermoformed blister packs mold around the product and create tight-fitting cavities. Commonly used in retail and consumer product markets. This type of blister offers professional presentation and clear product visibility.

Examples: Electronics, toys, medical accessories, tools, cosmetic accessories

Cold Formed Blister 

Cold forming is the shaping of blister pack materials without the heat application. Provides a strong defense layer around the product and offers excellent protection. It is suitable for sensitive items that require an extra degree of resistance against external factors.

Examples: Medical products, healthcare products, pharmaceuticals, protected consumer products

Carded Blister 

It combines a plastic blister cavity with a print-based backing card. The carded product provides a large surface to display branding and product information. 

Examples: Hair accessories, makeup brushes, small tools, batteries, toys

Child-Resistant Blister Packaging 

For added protection, there are peel-push blisters. These feature special opening instructions so children can’t access products easily. Our child-resistant blister packaging provides a safe and easy package for consumers. 

Multi-Unit Blister Cards

Multiple products are packaged on a blister card, which contains multiple units of the same product on a single package.

Custom Shaped Blister 

Our custom shaped blister packs offer a blister cavity designed specifically around the products’ shape. Offers a precise fit for the product while maintaining an attractive display. Custom made cavities can be manufactured in nearly any shape or size.

Examples: Custom tools, toys, hardware products, electronic accessories, promotional products

Inside Our Blister Pack Materials 

Get the right material for your packaging to enhance protection and branding. Select the best type of material based on your product, how you intend to store it, and how you want to display it. The materials we have are: 

PVC (Polyvinyl Chloride)

PVC is a flexible material that is transparent and affordable. It is ideal for daily blister packs and display units that need to be transparent.

PET (Polyethylene Terephthalate)

PET is a clear and durable plastic. It is suitable for products that require display presentation, adequate protection, and enhanced impact resistance.

RPET (Recycled PET)

RPET is produced with recycled plastic content to better meet biodegradable and eco friendly needs. Used for transparent blister packs with good clarity, strength, and product visibility.

PP (Polypropylene)

PP is resistant to heat and highly flexible. It is useful for blister packs that require protection and resistance to moisture.

Print Your Blister Packaging Your Way

We offer the best and most affordable custom printed options that look best on your packaging. Here are some printing options we offer:

Offset Printing

Keep your blister pack looking professional with crisp lines and vibrant colors. This print method is best for logos, brand name printing, and design. The offset printing method is very cost effective, especially for large-volume runs.

Digital Printing

Give your blister packs bright, colorful artwork and personalized designs that are perfect for samples, product information, and variable data printing.

Flexographic Printing

Increase your production speed with large-volume printing that maintains high quality. It produces consistent color and clean graphics to enhance your blister package.

Screen Printing

Make your blister pack graphics pop with strong ink coverage and bold designs. Ideal for single color designs, logos, and lettering.

Add More Function To Your Packaging

Smaller extras can enhance the function, attractiveness, and retail friendliness of your blister packaging. Pick add-ons that help with handling, product display, access, and presentation.

Hang Holes

Add a hole to hang your blister pack on a retail peg hook for displays. It increases product visibility and shelf space.

Euro Slots

Euro slots allow your blister packaging to be hung on retail peg hooks. Perfect for use in retail outlets with display hooks.

Perforations

Include perforations for easy access, opening, or to separate products. They improve the user experience and make handling easier.

Tear Strips

Tear strips make opening packaging easier. They can also create a user friendly access feature without influencing the final package design.

Custom Die Cuts

Use custom die cuts to create personalized shapes and outlines, making your packaging more original and aligned with your branding.

Window Features

Use packaging with window areas to show off essential details or complement a blister cavity as a visual design element.

Order Your Blister Packs in Simple Steps 

Ordering custom blister packaging should be quick, easy & hassle-free. Here’s how to get packaging that protects your product and showcases your brand. 

• Tell Us About Your Packaging Needs 
• Select Your Size, Material & Style
• Submit Your Artwork or Request Free Design Assistance 
• Review Your Digital Sample 
• Approve Your Artwork 
• We Start Production
• Receive Your Blister Packaging

What You Get With Us at Aqua Printers

Whether you are a small business owner or a large-scale manufacturer, we provide custom blister packaging services at an affordable price.

Get support with customization as well as our assistance anytime, anywhere!

Free Design Assistance

Our expert design team will help refresh your artwork and create an eye catching blister packaging design that stands out. 

Flexible Order Quantities

Choose an order that fits your business needs—we can handle anything from smaller runs up to large volumes of packages.

Competitive Pricing

We offer blister packaging at competitive prices. Our main goal is to provide our clients with the most cost effective solutions for their packaging needs.

Fast Customer Support

Have a question regarding your packaging? Our team will always be here to give you an answer when you need it during your entire order process.

Packaging That Fits Your Budget 

In the US market, these starting prices are suitable for blister packaging with wholesale discounted rates for larger volumes. Today, supplier expectations for blister packaging are around $0.44 per unit for bulk orders, with more sophisticated retail packs costing more. 

• 50 Units: Starting from $0.75 per unit
• 100 Units: Starting from $0.65 per unit
• 250 Units: Starting from $0.55 per unit
• 500 Units: Starting from $0.45 per unit
• 1,000 Units: Starting from $0.40 per unit
• 2,500 Units: Starting from $0.35 per unit
• 5,000+ Units: Starting from $0.30 per unit

Final prices may vary depending on blister size, plastic type, backing card, printing, sealing method, finishes, tooling, quantity, and more. 

Place Your Order Right Away

Ready to make your products stand out? Order high quality custom blister packaging at low prices, including a free quote, free samples, and professional design help. We simplify the customization process from beginning to end. 

Book your order now by emailing info@aquaprinters.com or contact us at +1 716 791 7799 and give your products the packaging they need. Got a better quote? Send it to us, and we’ll do our best to beat it.