Aqueous coating
Clear, fast-drying, water-based and eco-friendly. Available in gloss or matte finish.
In stock · ships in 6–8 days
Custom Colored Mailer Boxes
Ship your items without any bent corners with our affordable custom colored mailer boxes that are built with sturdy materials. Our boxes are perfect for e-commerce businesses, subscription brands, and gift sets. Mailer boxes are designed to give your products a clean, safe, and professional look when displayed on retail shelves.
In addition, we offer a fast turnaround of just 6 to 8 business days. You can also get huge discount offers if you buy in bulk. So, why wait? Place your order and receive a free, custom-made quote right away!
Starting price. Final cost depends on size, quantity and finish — request a quote for exact pricing.
Free shippingAcross the USA
Low minimum orderFrom 100 units
Fast turnaround6–8 days
Best price guaranteeWe beat any quote
Experience10+ years in packaging
Why Do Custom Colored Mailer Boxes Matter?
Custom colored mailer boxes are important as they help your brand to not only be noticed but also be remembered. They grab people’s attention and create a lasting unboxing experience. Colorful and distinct shades are the reflection of your style and identity. Besides, they are durable shipping boxes that are also attractive. They make customers feel special and appreciated.
Custom colors are a way to show professionalism and care at the same time. Elements like design and color play a major role in improving brand recognition and loyalty. Brands can use colors that closely match their logos or themes to strengthen their image. So, this is the best custom packaging solution to invest in!
Smart Features Of Custom Full Colored Mailer Boxes
Custom full colored mailer boxes have several unique features that allow the shipment of your products more conveniently and easily. There is a wide variety of mailer packaging boxes that can be found on the market, each one having its own set of characteristics that make it popular. The following are some of the most outstanding features of our packaging boxes for mailing:
Durable Construction
These custom mailer packaging boxes are created from sturdy cardboard and corrugated stock, which are very strong and durable materials for manufacturing.
In addition to these materials, you can also add cushioning such as EVA foams and styrofoam to further increase the durability of these packaging boxes.
Secure Locking Mechanism
Self-locking and easy sealing make our reliable mailer boxes convenient for the safe shipment of items. The dust flaps and tuck box mechanisms provide a more secure closure. You can also choose other locking mechanisms according to your needs for custom packaging for small businesses.
Manufacturing Materials For Custom Bubble Mailers
There is a large variety of materials that we use to manufacture custom bubble mailers. The top of the material options are;
Corrugated
The corrugated mailers consist of a fluted layer between the two paperboard layers. This feature of the material gives a very high strength and protection. Hence, the use of custom-colored mailer boxes with a logo nearby for shipping is ideal for long-distance transport.
Kraft
Kraft material is recognized for its amazing features, like being very durable, strong, and friendly to nature. This material is suitable for heavy-duty wrapping. Using custom Kraft mailers for all your packaging needs will not only be the best choice. But you will also be contributing to saving the environment.
Cardboard
Cardboard is a material that combines light weight and sturdiness, making it fit for different types of packaging. When you use the cardboard material for your packaging needs, you can print all your favorite designs and ensure that your customers are attracted.
Choose From Our Diverse Styles For Custom Colored Mailer Boxes Wholesale
Let your clients admire the look and feel of custom colored mailer boxes wholesale by opting for the various stunning styles. The following are the styles that are both effective and practical, and thus, to get a competitive edge:
- Standard or Protective Mailers
- Outside Tuck Mailers
- RSC Boxes
- Multi-Depth Bookfolds
- End Loading Mailers
- Jumbo Fold Over Mailers
Explore Your Ideal Dimensions For Your Products
Help your customers pick the perfect size for the corrugated mailer boxes so that the contents can fit in snugly. You can have your custom colored mailer boxes with logo customized in any size of your choice, but standard popular sizes are available in the market:
- Small Corrugated Mailer Boxes: 4 x 4 x 2 Inches
- Medium Corrugated Mailer Boxes: 5 x 5 x 2 Inches
- Large Corrugated Mailer Boxes: 6 x 6 x 5 Inches
Get Started Today With Aqua Printers
Are you in need of a personalized packaging solution that will last long and at the same time, be cheap? Our custom colored mailer boxes no minimum, are the best option. To ease our customers’ financial burden, we provide huge discounts on wholesale orders. We also offer free shipping in the USA. So buy today!
Specification
| Dimensions | All custom sizes & shapes |
|---|---|
| Printing | CMYK, PMS, no printing |
| Paper stock | 10pt to 28pt (60lb to 400lb) eco-friendly kraft, E-flute corrugated, bux board, cardstock |
| Quantities | 100 – 500,000 |
| Coating | Gloss, matte, spot UV |
| Default process | Die cutting, gluing, scoring, perforation |
| Options | Custom window cut-out, gold/silver foiling, embossing, raised ink, PVC sheet |
| Proof | Flat view, 3D mock-up, physical sampling (on request) |
| Turnaround time | 6–8 business days, rush available |
Order process
01
Choose your Packaging
Start by browsing our extensive range of packaging styles and designs. Whether you're in the market for something simple and classic or intricate and bespoke, we've got a multitude of options to suit your needs.
02
Customize the design
Once you've chosen a style, it's time to make it uniquely yours. Upload your design or collaborate with our in-house design team to craft a packaging solution that resonates with your brand's aesthetic and vision.
03
Select materials and finishes
Our platform allows you to pick from a variety of materials, be it eco-friendly options, premium finishes or durable structures. Enhance the tactile experience with finishes like matte, gloss, embossing or specialty textures.
04
Review and approve
Before we move to production, we'll send you a digital proof or a physical sample upon request. This ensures you're 100% satisfied with the design and materials chosen. Review, make any necessary changes, and give us the green light when you're ready.
05
Production begins
Once you've approved the design, our team gets to work. With state-of-the-art machinery and a dedicated workforce, we ensure that every order is crafted to perfection, adhering to the highest quality standards.
06
Shipment and delivery
With our efficient logistics network, we guarantee timely deliveries. As your order is packed and prepared for shipment, we'll provide tracking details to keep you informed every step of the way.
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Coatings, printing, materials & finishes
UV coating
Fast-drying coating cured with ultraviolet light. Available in gloss or matte finish.
Spot gloss UV
UV coating applied to a specified area only, then cured with ultraviolet light.
Soft touch coating
Creates a velvety texture on the surface for a more tactile, premium feel.
Varnish
Clear coating applied using the CMYK printing method. Gloss, satin or matte.
Lamination
Protective film bonded to the surface of packaging to maximize durability.
Anti-scratch lamination
BOPP film that resists scratches, scuffs and fingerprints. Cost-effective option.
Soft touch / silk lamination
Similar to peach skin to the touch. Available in a satin or matte finish.
Digital printing
Elevate your brand image with high-quality digital printing for product packaging.
Offset printing
Our offset printing process produces vibrant and precise results at volume.
Oil based inks
Print with durability and richness using oil-based inks for long-lasting colour.
Pantone colors
Get accurate colour representation with Pantone colour-matching for your packaging.
Pantone metallic colors
Add shimmer and luxury with Pantone metallic colours for your packaging.
Soy vegetable based colors
Eco-friendly printing with soy-based vegetable inks for packaging items.
UV printing
Instantly cured ink that sits crisp and bright on coated surfaces.
Water based ink
Reliable, eco-friendly printing with water-based ink for your packaging.
SBS C1S
Premium-grade bleached white paperboard coated on one side for high-quality printing and finishes.
SBS C2S
Premium-grade bleached white paperboard coated on two sides for high-quality printing and finishes.
CCNB
Duplex paperboard made from 90% recycled paper pulp with a white surface for high-quality printing.
Fully recycled CCNB
Duplex paperboard coated on one side and made from 90% recycled paper pulp.
Natural kraft board
Uncoated and unbleached kraft linerboard made from a mixture of virgin and recycled paper pulp.
Oyster white board
Coated, textured linerboard featuring an off-white surface for high-quality printing.
Kemi white board
Coated, semi-gloss linerboard with a brilliant white and smooth surface for high-quality printing.
Bleached white board
Bleached white board with a brilliant white finish for high-quality vibrant printing.
Hot foil stamping
Form of relief printing in which foil is transferred to a surface at high temperatures.
Cold foil printing
Foil transferred to a surface by pressing onto UV curable adhesives.
Blind embossing
A die is pressed on the back of the material to form a raised motif.
Blind debossing
A die is pressed on the front of the material to recess the motif.
Registered embossing
A die is pressed on the back of the material, aligned to the printed artwork.
Combination embossing
Embossing combined with foil stamping to create a 3D motif with a foil finish.
Window patching
A die-cut shape layered with plastic film to showcase the product inside.
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Frequently asked questions
Everything brands ask us before their first run — minimums, materials, artwork and lead times.
Free design supportWe rebuild your file to print standard.
Reply within 2 hoursWritten pricing back the same day.
Free printed sampleHold your artwork before you commit.
NDA on requestYour artwork and specs stay confidential.
01 What is the minimum order quantity?
100 units, with no plate or setup fee on digital print. Unit price drops at 1,000, 5,000 and 10,000 — ask for tiered pricing and we'll show all the breaks at once.
02 How thick should my mylar bag be?
3.5 mil suits dry, light snacks under 8 oz. 4.5 mil is what most brands ship — it survives distribution without feeling flimsy. Choose 5.0 mil for oily or salty products, and 7.0 mil for long-term storage.
03 Is the material food-safe?
Yes. The inner layer is FDA-compliant polyethylene rated for direct food contact, and printing sits on the outer layer under lamination so it never touches your product.
04 What artwork files do you accept?
Vector AI, EPS or press-ready PDF in CMYK, with 0.25" bleed on all sides. If you only have a rough concept or a low-resolution file, our design team will rebuild it to print standard at no extra charge.
05 Can I see a sample before ordering?
Yes. Unprinted material swatches are free, and a physical printed sample of your own artwork is available on request — the cost is credited back against your first order.
06 How long does production take?
Rush is 6–8 business days and standard is 10–14, both counted from proof approval rather than from first enquiry. Foil stamping or holographic film adds roughly three days.
07 Do you ship outside the USA?
Yes. US shipping is free on qualifying orders; international freight is quoted per destination and added to your written quote before you commit.
”
Ordering packaging with my own logo from Aqua Printers was the best decision for my brand. Beautifully printed, strong, and it gives a luxury feel to every package. My customers are impressed every time they open it.
EPEdwin PatrickApparel brand ownerGoogle
”
I didn't expect anyone to comment on packaging. After switching to Aqua Printers, customers kept posting pictures of it and our branding on social improved dramatically. It basically became free marketing for us.
MJMargaret JerryBakery ownerGoogle
”
Very happy with the final product and it shipped to me quickly. The proof stage caught a colour issue before production, which saved us a whole run. I'll be coming back for more.
CBCindy BerkaSnack startup founderTrustpilot
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Loved by 3,000+ brands in 20+ countries.We make packaging that helps you build your brand.