Aqueous coating
Clear, fast-drying, water-based and eco-friendly. Available in gloss or matte finish.
In stock · ships in 6–8 days
Custom Mailer Boxes
If you want to deliver your fragile and premium products in perfect condition, nothing beats our custom mailer boxes. From unique styles, vibrant designs, to durable materials, our mailer packaging boxes are an excellent combination of durability and eye-catching appeal. Aqua Printer’s top priority is their customers’ satisfaction. We ensure each process is done smoothly. Choose us for all your packaging needs, and we’ll give you all the promised services in a quick, consistent, and reliable manner. We aim to deliver mailer boxes that showcase your products elegantly.
By using our printed mailer boxes, you can ship your items while minimizing extra shipping costs. Our professional packaging design team is ready to made a unique mailer box design at no additional cost.
For further information, call us right now at our provided number!
Starting price. Final cost depends on size, quantity and finish — request a quote for exact pricing.
Free shippingAcross the USA
Low minimum orderFrom 100 units
Fast turnaround6–8 days
Best price guaranteeWe beat any quote
Experience10+ years in packaging
Order Your Custom Mailer Boxes At An Affordable Rate
Custom mailer boxes are best to display your items in a professional & elegant manner. Our mailer box designs are a unique blend of style, durability, & convenience. These packaging boxes are more than just a shipping packaging box for retail products, gifts, and promotional items. It also enhances the overall unboxing experience. Whether you are an e-commerce brand or a gift shop, our mailers are a perfect fit for all your items. Each custom mailer packaging box offers sufficient space for the business logo and eye-catching graphics to help create an impressive narrative that showcases its items and grabs more customers.
Order sustainable packaging solutions for safe shipping!
Use Cases Of Custom Printed Mailer Boxes
corrugated mailer boxes are used by a wide range of sectors and industries, such as;
-
E-Commerce And Subscription Boxes
For shipping your premium products, from electronics, gadgets, and makeup to books, it provides a safe Black Shipping Boxes option.
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Apparel Items
This is a perfect packaging solution to ship your apparel items like jackets, which ensures a positive unboxing experience for clients.
-
Cosmetics
To present luxury cosmetics and makeup products, our mailer boxes offer a sophisticated and eco-friendly look that reflects the brand’s identity.
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Bakery & Food
Perfect packaging options for baked goods and other food items, offering great protection and brand visibility.
Explore Our Vast Range Of Size Options
Mailer box sizes are highly customizable and not just limited to standard size options. Our mailer box sizes are;
- Small boxes: 6”x6”x2”
- Medium Boxes: 12”x9”x6”
- Large Boxes: 18”x14”x12”
Finishing Options For Printed Mailer Boxes
We offer a variety of protective and decorative finishing options, costings, and lamination options for printed mailer boxes.
We offer the following add-on choices, but not limited to;
- Aqueous coating
- Spot gloss UV
- Raised UV coating
- Soft touch lamination
- Matte lamination
- Glossy lamination
- Window patching
- Embossing
- Debossing
Material Options You Can Trust
We use the following materiel options, including;
- Kraft paper
- Cardboard
- Corrugated
- Rigid material
They are 100% eco-friendly, sustainable, & safe for shipping from a warehouse facility to a home doorstep. Furthermore, the total ruggedness and endurance of the packaging material is best suited for e-commerce and store packaging.
Place Your Order Now
Aqua Printers will bring out your brand charm with eye-catching custom mailer boxes. With our premium and affordable services, you can safely deliver your items and increase your brand’s value and worth.
With our trained staff, we make your packaging journey unforgettable. Small brands and startups can benefit from our low MOQs.
Specification
| Dimensions | All custom sizes & shapes |
|---|---|
| Printing | CMYK, PMS, no printing |
| Paper stock | 10pt to 28pt (60lb to 400lb) eco-friendly kraft, E-flute corrugated, bux board, cardstock |
| Quantities | 100 – 500,000 |
| Coating | Gloss, matte, spot UV |
| Default process | Die cutting, gluing, scoring, perforation |
| Options | Custom window cut-out, gold/silver foiling, embossing, raised ink, PVC sheet |
| Proof | Flat view, 3D mock-up, physical sampling (on request) |
| Turnaround time | 6–8 business days, rush available |
Order process
01
Choose your Packaging
Start by browsing our extensive range of packaging styles and designs. Whether you're in the market for something simple and classic or intricate and bespoke, we've got a multitude of options to suit your needs.
02
Customize the design
Once you've chosen a style, it's time to make it uniquely yours. Upload your design or collaborate with our in-house design team to craft a packaging solution that resonates with your brand's aesthetic and vision.
03
Select materials and finishes
Our platform allows you to pick from a variety of materials, be it eco-friendly options, premium finishes or durable structures. Enhance the tactile experience with finishes like matte, gloss, embossing or specialty textures.
04
Review and approve
Before we move to production, we'll send you a digital proof or a physical sample upon request. This ensures you're 100% satisfied with the design and materials chosen. Review, make any necessary changes, and give us the green light when you're ready.
05
Production begins
Once you've approved the design, our team gets to work. With state-of-the-art machinery and a dedicated workforce, we ensure that every order is crafted to perfection, adhering to the highest quality standards.
06
Shipment and delivery
With our efficient logistics network, we guarantee timely deliveries. As your order is packed and prepared for shipment, we'll provide tracking details to keep you informed every step of the way.
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Coatings, printing, materials & finishes
UV coating
Fast-drying coating cured with ultraviolet light. Available in gloss or matte finish.
Spot gloss UV
UV coating applied to a specified area only, then cured with ultraviolet light.
Soft touch coating
Creates a velvety texture on the surface for a more tactile, premium feel.
Varnish
Clear coating applied using the CMYK printing method. Gloss, satin or matte.
Lamination
Protective film bonded to the surface of packaging to maximize durability.
Anti-scratch lamination
BOPP film that resists scratches, scuffs and fingerprints. Cost-effective option.
Soft touch / silk lamination
Similar to peach skin to the touch. Available in a satin or matte finish.
Digital printing
Elevate your brand image with high-quality digital printing for product packaging.
Offset printing
Our offset printing process produces vibrant and precise results at volume.
Oil based inks
Print with durability and richness using oil-based inks for long-lasting colour.
Pantone colors
Get accurate colour representation with Pantone colour-matching for your packaging.
Pantone metallic colors
Add shimmer and luxury with Pantone metallic colours for your packaging.
Soy vegetable based colors
Eco-friendly printing with soy-based vegetable inks for packaging items.
UV printing
Instantly cured ink that sits crisp and bright on coated surfaces.
Water based ink
Reliable, eco-friendly printing with water-based ink for your packaging.
SBS C1S
Premium-grade bleached white paperboard coated on one side for high-quality printing and finishes.
SBS C2S
Premium-grade bleached white paperboard coated on two sides for high-quality printing and finishes.
CCNB
Duplex paperboard made from 90% recycled paper pulp with a white surface for high-quality printing.
Fully recycled CCNB
Duplex paperboard coated on one side and made from 90% recycled paper pulp.
Natural kraft board
Uncoated and unbleached kraft linerboard made from a mixture of virgin and recycled paper pulp.
Oyster white board
Coated, textured linerboard featuring an off-white surface for high-quality printing.
Kemi white board
Coated, semi-gloss linerboard with a brilliant white and smooth surface for high-quality printing.
Bleached white board
Bleached white board with a brilliant white finish for high-quality vibrant printing.
Hot foil stamping
Form of relief printing in which foil is transferred to a surface at high temperatures.
Cold foil printing
Foil transferred to a surface by pressing onto UV curable adhesives.
Blind embossing
A die is pressed on the back of the material to form a raised motif.
Blind debossing
A die is pressed on the front of the material to recess the motif.
Registered embossing
A die is pressed on the back of the material, aligned to the printed artwork.
Combination embossing
Embossing combined with foil stamping to create a 3D motif with a foil finish.
Window patching
A die-cut shape layered with plastic film to showcase the product inside.
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Frequently asked questions
Everything brands ask us before their first run — minimums, materials, artwork and lead times.
Free design supportWe rebuild your file to print standard.
Reply within 2 hoursWritten pricing back the same day.
Free printed sampleHold your artwork before you commit.
NDA on requestYour artwork and specs stay confidential.
01 What is the minimum order quantity?
100 units, with no plate or setup fee on digital print. Unit price drops at 1,000, 5,000 and 10,000 — ask for tiered pricing and we'll show all the breaks at once.
02 How thick should my mylar bag be?
3.5 mil suits dry, light snacks under 8 oz. 4.5 mil is what most brands ship — it survives distribution without feeling flimsy. Choose 5.0 mil for oily or salty products, and 7.0 mil for long-term storage.
03 Is the material food-safe?
Yes. The inner layer is FDA-compliant polyethylene rated for direct food contact, and printing sits on the outer layer under lamination so it never touches your product.
04 What artwork files do you accept?
Vector AI, EPS or press-ready PDF in CMYK, with 0.25" bleed on all sides. If you only have a rough concept or a low-resolution file, our design team will rebuild it to print standard at no extra charge.
05 Can I see a sample before ordering?
Yes. Unprinted material swatches are free, and a physical printed sample of your own artwork is available on request — the cost is credited back against your first order.
06 How long does production take?
Rush is 6–8 business days and standard is 10–14, both counted from proof approval rather than from first enquiry. Foil stamping or holographic film adds roughly three days.
07 Do you ship outside the USA?
Yes. US shipping is free on qualifying orders; international freight is quoted per destination and added to your written quote before you commit.
”
Ordering packaging with my own logo from Aqua Printers was the best decision for my brand. Beautifully printed, strong, and it gives a luxury feel to every package. My customers are impressed every time they open it.
EPEdwin PatrickApparel brand ownerGoogle
”
I didn't expect anyone to comment on packaging. After switching to Aqua Printers, customers kept posting pictures of it and our branding on social improved dramatically. It basically became free marketing for us.
MJMargaret JerryBakery ownerGoogle
”
Very happy with the final product and it shipped to me quickly. The proof stage caught a colour issue before production, which saved us a whole run. I'll be coming back for more.
CBCindy BerkaSnack startup founderTrustpilot
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Loved by 3,000+ brands in 20+ countries.We make packaging that helps you build your brand.