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Custom RSC boxes

Custom RSC Boxes continue to be a top choice across industries because they simply work. Our boxes commonly offer the right balance of strength & flexibility for everyday shipping needs. From small to large brands count on them to stack efficiently in warehouses & move smoothly through supply chains.

RSC stands for Regular Slotted Container, a practical box style built for consistent performance. At Aqua Printers, every box is made with durable corrugated material or precise finishing for dependable results. Custom sizing, high-quality printing, free design assistance, & free shipping make ordering simple. Request a free quote today and place your order!

$1.00 $0.63 / unit

Starting price. Final cost depends on size, quantity and finish — request a quote for exact pricing.

    Free shippingAcross the USA
    Low minimum orderFrom 100 units
    Fast turnaround6–8 days
    Best price guaranteeWe beat any quote
    Experience10+ years in packaging

    What are RSC Boxes?

    Custom RSC boxes feature four top flaps & four bottom flaps that meet evenly at the center when closed. Manufacturers produce them from a single sheet of corrugated cardboard, which reduces weak structural points. It maintains consistent strength or balanced weight distribution during stacking & transit. This efficient design minimizes material waste & keeps production costs lower than many specialty box styles. Because of their simple structure or dependable durability. RSC corrugated boxes remain the preferred choice for shipping, storage, & wholesale packaging applications across multiple industries.

    Key Features & Benefits of using RSC Boxes

    RSC packaging boxes have a great number of features and advantages that make them popular among small to large brands. Let’s look at the following benefits or features below!

    • Balanced Four-Flap Closure

    The equal-length flaps meet at the center, creating secure sealing & improved stacking strength. This design distributes weight evenly or reduces the risk of crushing during storage.

    • Single-Sheet Construction

    Made from one continuous corrugated sheet, RSC packaging boxes maintain structural consistency & reduce manufacturing weak points. This enhances durability or keeps production efficient or cost-effective for bulk orders.

    • Flat-Packed Delivery

    It ships flat before assembly, saving valuable warehouse space or reducing inbound freight costs. This feature benefits high-volume operations that require organized inventory management.

    • Strong Compression Resistance

    Designed to handle vertical stacking pressure, RSC shipping boxes maintain shape under load. This reduces product damage during palletization & long-distance distribution.

    • Cost-Effective Bulk Production

    Standardized die lines allow faster production or lower tooling costs. Businesses benefit from competitive wholesale pricing & scalable packaging solutions.

    • Printing Compatibility

    Smooth outer liners support flexographic and offset printing. Custom printed RSC packaging boxes improve branding, handling instructions visibility, & overall professional presentation.

    Explore Our Multiple Customization Options

    Custom printed RSC boxes enhance branding and maintain structural reliability. Businesses can align packaging with operational & marketing goals through flexible customization features.

    Available options include:

    1. Custom dimensions for precise product fit or reduced void space
    2. High-quality flexographic & offset printing
    3. Logo branding or handling instructions
    4. Moisture-resistant & protective coatings
    5. Bulk ordering for wholesale pricing advantages
    6. Standard RSC stock boxes for immediate availability

    Proper customization improves product protection, brand visibility, & shipping efficiency simultaneously.

    Materials & Strength Options

    Selecting the correct board strength directly affects shipping performance, stacking safety, & long-term durability. RSC boxes wholesale orders offer multiple corrugated wall configurations. It depends on product weight or transport conditions.

    • Single Wall Corrugated

    Single wall corrugated board contains one fluted medium between two linerboards. It offers reliable protection for lightweight products and keeps packaging costs controlled. This option suits apparel, cosmetics, subscription boxes, & general retail shipments.

    • Double Wall Corrugated

    Double wall board includes two fluted layers for added cushioning or stacking strength. It resists compression more effectively or protects heavier or fragile items during extended shipping routes & warehouse storage conditions.

    • Triple Wall Corrugated

    This corrugated board primarily delivers industrial-grade durability with three fluted layers. It supports heavy machinery parts, automotive components, & palletized exports where maximum load-bearing performance becomes essential.

    Understanding ECT & Burst Strength

    ECT, or Edge Crush Test, measures stacking strength or compression resistance. Higher ECT ratings indicate stronger vertical load performance. Burst strength measures resistance to punctures & internal pressure. This makes it important for heavy-duty shipping boxes.

    Common Uses of RSC Boxes

    RSC stock boxes support a wide range of real-world packaging needs due to their adaptability or structural reliability. Their standardized format simplifies logistics planning & reduces operational delays. The topmost uses are;

    • E-Commerce Shipping

    RSC shipping packaging boxes protect online orders from impact, vibration, & stacking pressure during courier handling. Proper sizing & board strength reduce returns, improve customer satisfaction, or lower replacement costs.

    • Retail Distribution

    Retailers primarily use RSC corrugated boxes for organized bulk transport to stores. Clear labeling & barcode compatibility streamline inventory tracking & shelf replenishment processes.

    • Warehouse Storage

    Strong compression resistance mainly allows safe stacking in high-bay warehouses. Custom RSC boxes maintain shape over time, protecting stored goods from deformation & environmental stress.

    • Moving & Relocation

    Households and offices rely on RSC boxes for secure relocation. Their uniform design supports easy labeling, stacking, & transport of personal belongings and equipment.

    • Industrial Shipping

    Heavy-duty RSC corrugated boxes handle bulk machinery parts. Their strength ensures safe palletized distribution across different regional & international supply chains.

    RSC Boxes vs Other Box Types

    • RSC vs Die-Cut Boxes

    Die-cut boxes offer custom shapes or inserts for retail display purposes. But they involve higher tooling and production costs. RSC packaging boxes focus on structural efficiency or affordability. This makes them more practical for bulk shipping operations.

    • RSC vs Full Overlap Boxes

    Full overlap boxes provide additional top or bottom strength because flaps fully overlap. However, they use more material and increase the cost per unit. An RSC box remains the most economical option for balanced loads & standard shipping conditions.

    Why Choose Aqua Printers?

    Aqua Printers delivers high-quality custom RSC boxes with strong materials & precise printing. We focus on durability, clean finishing, & reliable performance for every order.

    Our team offers free design support to help refine artwork & ensure packaging looks professional or brand-ready. We offer a low minimum order of just 100 boxes. This makes it easy for small & growing businesses to get started. Our competitive pricing helps control packaging costs without compromising quality. We also offer free shipping or a fast, free quote process. Place your order today and experience reliable packaging solutions.

    Specification

    DimensionsAll custom sizes & shapes
    PrintingCMYK, PMS, no printing
    Paper stock10pt to 28pt (60lb to 400lb) eco-friendly kraft, E-flute corrugated, bux board, cardstock
    Quantities100 – 500,000
    CoatingGloss, matte, spot UV
    Default processDie cutting, gluing, scoring, perforation
    OptionsCustom window cut-out, gold/silver foiling, embossing, raised ink, PVC sheet
    ProofFlat view, 3D mock-up, physical sampling (on request)
    Turnaround time6–8 business days, rush available

    Order process

    01

    Choose your Packaging

    Start by browsing our extensive range of packaging styles and designs. Whether you're in the market for something simple and classic or intricate and bespoke, we've got a multitude of options to suit your needs.

    02

    Customize the design

    Once you've chosen a style, it's time to make it uniquely yours. Upload your design or collaborate with our in-house design team to craft a packaging solution that resonates with your brand's aesthetic and vision.

    03

    Select materials and finishes

    Our platform allows you to pick from a variety of materials, be it eco-friendly options, premium finishes or durable structures. Enhance the tactile experience with finishes like matte, gloss, embossing or specialty textures.

    04

    Review and approve

    Before we move to production, we'll send you a digital proof or a physical sample upon request. This ensures you're 100% satisfied with the design and materials chosen. Review, make any necessary changes, and give us the green light when you're ready.

    05

    Production begins

    Once you've approved the design, our team gets to work. With state-of-the-art machinery and a dedicated workforce, we ensure that every order is crafted to perfection, adhering to the highest quality standards.

    06

    Shipment and delivery

    With our efficient logistics network, we guarantee timely deliveries. As your order is packed and prepared for shipment, we'll provide tracking details to keep you informed every step of the way.

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    Coatings, printing, materials & finishes

    Aqueous coating

    Aqueous coating

    Clear, fast-drying, water-based and eco-friendly. Available in gloss or matte finish.

    UV coating

    UV coating

    Fast-drying coating cured with ultraviolet light. Available in gloss or matte finish.

    Spot gloss UV

    Spot gloss UV

    UV coating applied to a specified area only, then cured with ultraviolet light.

    Soft touch coating

    Soft touch coating

    Creates a velvety texture on the surface for a more tactile, premium feel.

    Varnish

    Varnish

    Clear coating applied using the CMYK printing method. Gloss, satin or matte.

    Lamination

    Lamination

    Protective film bonded to the surface of packaging to maximize durability.

    Anti-scratch lamination

    Anti-scratch lamination

    BOPP film that resists scratches, scuffs and fingerprints. Cost-effective option.

    Soft touch / silk lamination

    Soft touch / silk lamination

    Similar to peach skin to the touch. Available in a satin or matte finish.

    Digital printing

    Digital printing

    Elevate your brand image with high-quality digital printing for product packaging.

    Offset printing

    Offset printing

    Our offset printing process produces vibrant and precise results at volume.

    Oil based inks

    Oil based inks

    Print with durability and richness using oil-based inks for long-lasting colour.

    Pantone colors

    Pantone colors

    Get accurate colour representation with Pantone colour-matching for your packaging.

    Pantone metallic colors

    Pantone metallic colors

    Add shimmer and luxury with Pantone metallic colours for your packaging.

    Soy vegetable based colors

    Soy vegetable based colors

    Eco-friendly printing with soy-based vegetable inks for packaging items.

    UV printing

    UV printing

    Instantly cured ink that sits crisp and bright on coated surfaces.

    Water based ink

    Water based ink

    Reliable, eco-friendly printing with water-based ink for your packaging.

    SBS C1S

    SBS C1S

    Premium-grade bleached white paperboard coated on one side for high-quality printing and finishes.

    SBS C2S

    SBS C2S

    Premium-grade bleached white paperboard coated on two sides for high-quality printing and finishes.

    CCNB

    CCNB

    Duplex paperboard made from 90% recycled paper pulp with a white surface for high-quality printing.

    Fully recycled CCNB

    Fully recycled CCNB

    Duplex paperboard coated on one side and made from 90% recycled paper pulp.

    Natural kraft board

    Natural kraft board

    Uncoated and unbleached kraft linerboard made from a mixture of virgin and recycled paper pulp.

    Oyster white board

    Oyster white board

    Coated, textured linerboard featuring an off-white surface for high-quality printing.

    Kemi white board

    Kemi white board

    Coated, semi-gloss linerboard with a brilliant white and smooth surface for high-quality printing.

    Bleached white board

    Bleached white board

    Bleached white board with a brilliant white finish for high-quality vibrant printing.

    Hot foil stamping

    Hot foil stamping

    Form of relief printing in which foil is transferred to a surface at high temperatures.

    Cold foil printing

    Cold foil printing

    Foil transferred to a surface by pressing onto UV curable adhesives.

    Blind embossing

    Blind embossing

    A die is pressed on the back of the material to form a raised motif.

    Blind debossing

    Blind debossing

    A die is pressed on the front of the material to recess the motif.

    Registered embossing

    Registered embossing

    A die is pressed on the back of the material, aligned to the printed artwork.

    Combination embossing

    Combination embossing

    Embossing combined with foil stamping to create a 3D motif with a foil finish.

    Window patching

    Window patching

    A die-cut shape layered with plastic film to showcase the product inside.

    Frequently asked questions

    Everything brands ask us before their first run — minimums, materials, artwork and lead times.

    Free design supportWe rebuild your file to print standard.
    Reply within 2 hoursWritten pricing back the same day.
    Free printed sampleHold your artwork before you commit.
    NDA on requestYour artwork and specs stay confidential.
    01 What Are The Best Corrugated Board Types For Heavy-Duty Custom RSC Boxes?

    Double-wall or triple-wall boards work best. They offer strong compression resistance & load protection.

    02 Can I Get Custom-Sized Boxes For E-Commerce Packaging?

    Custom sizes are available. They reduce product movement or lower shipping costs.

    03 How Do I Choose The Right Size RSC Box For Fragile Items During Transport?

    Pick a box slightly larger than the product. Leave room for protective cushioning materials.

    04 Are Standard RSC Corrugated Cartons Suitable For Long-Distance Shipping?

    Yes, with the correct board strength. Double wall options perform better for long routes.

    05 Are RSC Boxes Recyclable And Made from eco-friendly Materials?

    We use recyclable corrugated cardboard to create these packaging boxes. They mainly support sustainable packaging practices.

    06 How long does production take?

    Rush is 6–8 business days and standard is 10–14, both counted from proof approval rather than from first enquiry. Foil stamping or holographic film adds roughly three days.

    07 Do you ship outside the USA?

    Yes. US shipping is free on qualifying orders; international freight is quoted per destination and added to your written quote before you commit.

    5.0/ 5.0★★★★★
    4.9/ 5.0★★★★★41 reviews
    4.9/ 5.0★★★★★63 reviews
    ”

    Ordering packaging with my own logo from Aqua Printers was the best decision for my brand. Beautifully printed, strong, and it gives a luxury feel to every package. My customers are impressed every time they open it.

    EPEdwin PatrickApparel brand ownerGoogle
    ”

    I didn't expect anyone to comment on packaging. After switching to Aqua Printers, customers kept posting pictures of it and our branding on social improved dramatically. It basically became free marketing for us.

    MJMargaret JerryBakery ownerGoogle
    ”

    Very happy with the final product and it shipped to me quickly. The proof stage caught a colour issue before production, which saved us a whole run. I'll be coming back for more.

    CBCindy BerkaSnack startup founderTrustpilot

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    Loved by 3,000+ brands in 20+ countries.We make packaging that helps you build your brand.
    $0.63 /unit $1.00 · final cost depends on specs
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