Aqueous coating
Clear, fast-drying, water-based and eco-friendly. Available in gloss or matte finish.
In stock · ships in 6–8 days
Tuck Top Mailer Boxes
Make every delivery a strong first impression with custom tuck top mailer boxes from Aqua Printers. The design combines easy assembly, a secure closure, and a clean look for your brand. The tuck-in lid keeps products neatly packed and makes opening simple for customers, and the boxes help speed up packing during order fulfillment. Use them for clothing, cosmetics, accessories, subscription kits, and e-commerce orders.
Choose sturdy cardboard for lightweight retail items or corrugated stock for added protection during shipping, and customize the box size, shape, and layout to fit your products neatly. Print in CMYK or Pantone for vibrant brand colors, add your logo, product details, patterns, or custom artwork, and choose a matte or glossy finish for extra visual appeal.
With 10+ years of experience, Aqua Printers helps businesses create packaging that combines style, function, and brand identity. Request a quote for your tuck top mailer boxes today.
Starting price. Final cost depends on size, quantity and finish — request a quote for exact pricing.
Free shippingAcross the USA
Low minimum orderFrom 100 units
Fast turnaround6–8 days
Best price guaranteeWe beat any quote
Experience10+ years in packaging
Specification
| Box style | Custom tuck top mailer boxes |
| Closure | Tuck-in lid |
| Format | Ships flat, easy assembly |
| Suitable for | Clothing, cosmetics, accessories, subscription kits, e-commerce orders |
| Dimensions | All custom sizes, shapes, and layouts |
| Minimum quantity | 100 boxes |
| Material | Cardboard (paperboard) for lightweight items; corrugated stock for shipping |
| Printing | CMYK, Pantone |
| Finish | Matte or glossy |
| Artwork | Logo, product details, patterns, custom artwork |
| Proof | Flat view, 3D mock-up, physical sample on request |
| Turnaround | 6 to 8 business days |
Order process
01
Choose your Packaging
Start by browsing our extensive range of packaging styles and designs. Whether you're in the market for something simple and classic or intricate and bespoke, we've got a multitude of options to suit your needs.
02
Customize the design
Once you've chosen a style, it's time to make it uniquely yours. Upload your design or collaborate with our in-house design team to craft a packaging solution that resonates with your brand's aesthetic and vision.
03
Select materials and finishes
Our platform allows you to pick from a variety of materials, be it eco-friendly options, premium finishes or durable structures. Enhance the tactile experience with finishes like matte, gloss, embossing or specialty textures.
04
Review and approve
Before we move to production, we'll send you a digital proof or a physical sample upon request. This ensures you're 100% satisfied with the design and materials chosen. Review, make any necessary changes, and give us the green light when you're ready.
05
Production begins
Once you've approved the design, our team gets to work. With state-of-the-art machinery and a dedicated workforce, we ensure that every order is crafted to perfection, adhering to the highest quality standards.
06
Shipment and delivery
With our efficient logistics network, we guarantee timely deliveries. As your order is packed and prepared for shipment, we'll provide tracking details to keep you informed every step of the way.
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Coatings, printing, materials & finishes
UV coating
Fast-drying coating cured with ultraviolet light. Available in gloss or matte finish.
Spot gloss UV
UV coating applied to a specified area only, then cured with ultraviolet light.
Soft touch coating
Creates a velvety texture on the surface for a more tactile, premium feel.
Varnish
Clear coating applied using the CMYK printing method. Gloss, satin or matte.
Lamination
Protective film bonded to the surface of packaging to maximize durability.
Anti-scratch lamination
BOPP film that resists scratches, scuffs and fingerprints. Cost-effective option.
Soft touch / silk lamination
Similar to peach skin to the touch. Available in a satin or matte finish.
Digital printing
Elevate your brand image with high-quality digital printing for product packaging.
Offset printing
Our offset printing process produces vibrant and precise results at volume.
Oil based inks
Print with durability and richness using oil-based inks for long-lasting colour.
Pantone colors
Get accurate colour representation with Pantone colour-matching for your packaging.
Pantone metallic colors
Add shimmer and luxury with Pantone metallic colours for your packaging.
Soy vegetable based colors
Eco-friendly printing with soy-based vegetable inks for packaging items.
UV printing
Instantly cured ink that sits crisp and bright on coated surfaces.
Water based ink
Reliable, eco-friendly printing with water-based ink for your packaging.
SBS C1S
Premium-grade bleached white paperboard coated on one side for high-quality printing and finishes.
SBS C2S
Premium-grade bleached white paperboard coated on two sides for high-quality printing and finishes.
CCNB
Duplex paperboard made from 90% recycled paper pulp with a white surface for high-quality printing.
Fully recycled CCNB
Duplex paperboard coated on one side and made from 90% recycled paper pulp.
Natural kraft board
Uncoated and unbleached kraft linerboard made from a mixture of virgin and recycled paper pulp.
Oyster white board
Coated, textured linerboard featuring an off-white surface for high-quality printing.
Kemi white board
Coated, semi-gloss linerboard with a brilliant white and smooth surface for high-quality printing.
Bleached white board
Bleached white board with a brilliant white finish for high-quality vibrant printing.
Hot foil stamping
Form of relief printing in which foil is transferred to a surface at high temperatures.
Cold foil printing
Foil transferred to a surface by pressing onto UV curable adhesives.
Blind embossing
A die is pressed on the back of the material to form a raised motif.
Blind debossing
A die is pressed on the front of the material to recess the motif.
Registered embossing
A die is pressed on the back of the material, aligned to the printed artwork.
Combination embossing
Embossing combined with foil stamping to create a 3D motif with a foil finish.
Window patching
A die-cut shape layered with plastic film to showcase the product inside.
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Frequently asked questions
Everything brands ask us before their first run — minimums, materials, artwork and lead times.
Free design supportWe rebuild your file to print standard.
Reply within 2 hoursWritten pricing back the same day.
Free printed sampleHold your artwork before you commit.
NDA on requestYour artwork and specs stay confidential.
01 What Is a Tuck Top Mailer Box?
A tuck top mailer box is a folding box with a lid that closes by tucking a flap into the front of the box. It ships flat, assembles quickly, and is popular for e-commerce orders and retail gifts.
02 How Is a Tuck Top Mailer Different From an Auto-Lock Mailer?
A tuck top mailer closes with a tuck-in lid flap, while an auto-lock mailer locks with interlocking tabs on the base or sides. Tuck top suits lighter items and quick opening, and auto-lock styles often suit heavier products. Tell us your product weight, and we’ll recommend one.
03 Should I Choose Cardboard or Corrugated for My Mailer Box?
Cardboard (paperboard) suits lightweight retail items and prints crisply, while corrugated stock adds protection for shipping. Tell us your product weight and how it ships, and we’ll match the material to it.
04 Do Tuck Top Mailer Boxes Need Tape?
The tuck flap holds the lid closed for most lightweight orders. For heavier items or rough shipping, a sticker, tape, or seal adds extra security, and we can recommend an option.
05 What Can I Pack in a Tuck Top Mailer Box?
Clothing, cosmetics, accessories, subscription kits, and other e-commerce orders. Tell us what you’re shipping, and we’ll size the box to fit.
06 How Do I Size a Tuck Top Mailer Box?
Measure your product’s length, width, and height as it will be packed, including any wrapping or tissue. We’ll design the box to fit snugly, with a little room so the lid closes cleanly.
07 How Do Tuck Top Mailers Speed Up Packing?
They ship flat to save storage space, assemble in a few folds, and close without extra sealing material in most cases. That means your team packs orders faster during busy periods.
08 What Can I Print on Tuck Top Mailer Boxes, and What Finishes Are Available?
You can print your logo, product details, patterns, and custom artwork in CMYK or Pantone for exact brand colors. Matte and glossy finishes are available for extra visual appeal.
09 Can I Use Tuck Top Mailers for Subscription Boxes?
Yes. Tuck top mailers suit subscription kits because they’re easy to assemble, easy for customers to open, and carry your branding on every shipment.
10 What Are the Minimum Order and Lead Time for Tuck Top Mailer Boxes?
Orders start at 100 boxes, and production typically takes 6 to 8 business days. We’ll confirm timing with your quote.
”
Ordering packaging with my own logo from Aqua Printers was the best decision for my brand. Beautifully printed, strong, and it gives a luxury feel to every package. My customers are impressed every time they open it.
EPEdwin PatrickApparel brand ownerGoogle
”
I didn't expect anyone to comment on packaging. After switching to Aqua Printers, customers kept posting pictures of it and our branding on social improved dramatically. It basically became free marketing for us.
MJMargaret JerryBakery ownerGoogle
”
Very happy with the final product and it shipped to me quickly. The proof stage caught a colour issue before production, which saved us a whole run. I'll be coming back for more.
CBCindy BerkaSnack startup founderTrustpilot
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Loved by 3,000+ brands in 20+ countries.We make packaging that helps you build your brand.