Aqueous coating
Clear, fast-drying, water-based and eco-friendly. Available in gloss or matte finish.
In stock · ships in 6–8 days
Round Hat Boxes
Present your products in custom round hat boxes from Aqua Printers. They suit gifts, bakery treats, flowers, cosmetics, and luxury retail. Choose from lid-and-base, magnetic closure, and ribbon-handled styles, and pick sturdy rigid board, premium kraft, or eco-friendly stock. Finish the box with foil stamping, embossing, spot UV, or full-color printing.
Every round hat box is tailored to your brand colors, logo, and size requirements. Orders start at 100 boxes, with wholesale pricing on bulk orders and free shipping across the US. Production takes 6 to 8 business days.
Not sure which finish suits you best? Request a free box sample before you commit. Request a quote on your round hat boxes from Aqua Printers today.
Starting price. Final cost depends on size, quantity and finish — request a quote for exact pricing.
Free shippingAcross the USA
Low minimum orderFrom 100 units
Fast turnaround6–8 days
Best price guaranteeWe beat any quote
Experience10+ years in packaging
Specification
| Box style | Custom round hat boxes |
| Styles | Lid-and-base, magnetic closure, ribbon-handled |
| Suitable for | Gifts, bakery treats, flowers, cosmetics, luxury retail |
| Dimensions | All custom diameters and heights |
| Minimum quantity | 100 boxes |
| Material | Rigid board, premium kraft, eco-friendly stock |
| Liners | Food-safe liner or coating on request |
| Printing | Digital or offset, CMYK and Pantone; full-color wrap-around printing |
| Coating | Spot UV |
| Add-on finishes | Hot foil stamping, embossing |
| Pricing | Wholesale pricing on bulk orders |
| Samples | Free box sample |
| Turnaround | 6 to 8 business days |
| Shipping | Free across the US |
Order process
01
Choose your Packaging
Start by browsing our extensive range of packaging styles and designs. Whether you're in the market for something simple and classic or intricate and bespoke, we've got a multitude of options to suit your needs.
02
Customize the design
Once you've chosen a style, it's time to make it uniquely yours. Upload your design or collaborate with our in-house design team to craft a packaging solution that resonates with your brand's aesthetic and vision.
03
Select materials and finishes
Our platform allows you to pick from a variety of materials, be it eco-friendly options, premium finishes or durable structures. Enhance the tactile experience with finishes like matte, gloss, embossing or specialty textures.
04
Review and approve
Before we move to production, we'll send you a digital proof or a physical sample upon request. This ensures you're 100% satisfied with the design and materials chosen. Review, make any necessary changes, and give us the green light when you're ready.
05
Production begins
Once you've approved the design, our team gets to work. With state-of-the-art machinery and a dedicated workforce, we ensure that every order is crafted to perfection, adhering to the highest quality standards.
06
Shipment and delivery
With our efficient logistics network, we guarantee timely deliveries. As your order is packed and prepared for shipment, we'll provide tracking details to keep you informed every step of the way.
Swipe for more →
Coatings, printing, materials & finishes
UV coating
Fast-drying coating cured with ultraviolet light. Available in gloss or matte finish.
Spot gloss UV
UV coating applied to a specified area only, then cured with ultraviolet light.
Soft touch coating
Creates a velvety texture on the surface for a more tactile, premium feel.
Varnish
Clear coating applied using the CMYK printing method. Gloss, satin or matte.
Lamination
Protective film bonded to the surface of packaging to maximize durability.
Anti-scratch lamination
BOPP film that resists scratches, scuffs and fingerprints. Cost-effective option.
Soft touch / silk lamination
Similar to peach skin to the touch. Available in a satin or matte finish.
Digital printing
Elevate your brand image with high-quality digital printing for product packaging.
Offset printing
Our offset printing process produces vibrant and precise results at volume.
Oil based inks
Print with durability and richness using oil-based inks for long-lasting colour.
Pantone colors
Get accurate colour representation with Pantone colour-matching for your packaging.
Pantone metallic colors
Add shimmer and luxury with Pantone metallic colours for your packaging.
Soy vegetable based colors
Eco-friendly printing with soy-based vegetable inks for packaging items.
UV printing
Instantly cured ink that sits crisp and bright on coated surfaces.
Water based ink
Reliable, eco-friendly printing with water-based ink for your packaging.
SBS C1S
Premium-grade bleached white paperboard coated on one side for high-quality printing and finishes.
SBS C2S
Premium-grade bleached white paperboard coated on two sides for high-quality printing and finishes.
CCNB
Duplex paperboard made from 90% recycled paper pulp with a white surface for high-quality printing.
Fully recycled CCNB
Duplex paperboard coated on one side and made from 90% recycled paper pulp.
Natural kraft board
Uncoated and unbleached kraft linerboard made from a mixture of virgin and recycled paper pulp.
Oyster white board
Coated, textured linerboard featuring an off-white surface for high-quality printing.
Kemi white board
Coated, semi-gloss linerboard with a brilliant white and smooth surface for high-quality printing.
Bleached white board
Bleached white board with a brilliant white finish for high-quality vibrant printing.
Hot foil stamping
Form of relief printing in which foil is transferred to a surface at high temperatures.
Cold foil printing
Foil transferred to a surface by pressing onto UV curable adhesives.
Blind embossing
A die is pressed on the back of the material to form a raised motif.
Blind debossing
A die is pressed on the front of the material to recess the motif.
Registered embossing
A die is pressed on the back of the material, aligned to the printed artwork.
Combination embossing
Embossing combined with foil stamping to create a 3D motif with a foil finish.
Window patching
A die-cut shape layered with plastic film to showcase the product inside.
Frequently asked questions
Everything brands ask us before their first run — minimums, materials, artwork and lead times.
Free design supportWe rebuild your file to print standard.
Reply within 2 hoursWritten pricing back the same day.
Free printed sampleHold your artwork before you commit.
NDA on requestYour artwork and specs stay confidential.
01 What Are Round Hat Boxes?
Round hat boxes are round, lidded boxes named after the classic boxes made to carry hats. Today brands use them for gifts, bakery treats, flowers, cosmetics, and luxury retail, because the round shape stands out on a shelf or at a door.
02 What Can I Pack in a Round Hat Box?
Gifts, bakery treats, flowers, cosmetics, and luxury retail products. Tell us what you’re packing, and we’ll size the box and any insert to fit. If food touches the box directly, we’ll recommend a food-safe liner or coating.
03 Which Style Should I Choose: Lid-and-Base, Magnetic, or Ribbon-Handled?
A lid-and-base box is classic and works for most products. A magnetic closure box snaps shut for a premium feel. A ribbon-handled box is easy to carry, which suits gifts and flowers. Tell us how you sell, and we’ll recommend one.
04 How Do I Size a Round Hat Box?
Measure your product’s diameter and height, including any cap, topper, or bouquet height. We’ll size the box with a little room so the lid closes cleanly. Because the box is round, the diameter matters more than length and width.
05 Which Material Is Best: Rigid Board, Kraft, or Eco-Friendly Stock?
Rigid board gives a firm, premium feel and suits luxury retail and gifts. Premium kraft gives a natural, earthy look, and eco-friendly stock suits brands that want a lower-impact option. Your product and brand style decide which fits best.
06 Can Round Hat Boxes Hold Fresh Flowers?
Yes, with the right setup. Paperboard isn’t waterproof, so fresh flowers need a water-safe liner, a foam block, or a sealed sleeve inside the box, and we can add a ventilation hole. Tell us the flower type and how long they stay in the box, and we’ll recommend a layout.
07 Are Round Hat Boxes Food-Safe for Bakery Treats?
Our boxes use food-safe materials. Tell us whether the treats touch the box directly or come wrapped, and we’ll recommend a grease-resistant liner or coating, since butter and oil can mark plain board.
08 What Finishes Can I Add to a Round Hat Box?
Foil stamping, embossing, spot UV, and full-color printing. Foil and embossing on the lid work especially well on round boxes, and printing is designed to wrap around the curved side.
09 Can I Ship Products in Round Hat Boxes?
Round boxes can dent if they’re knocked and they roll, so for parcel shipping we recommend an outer shipping box. Tell us how you ship, and we’ll advise.
10 What Are the Minimum Order, Sample, and Shipping Terms for Round Hat Boxes?
Orders start at 100 boxes, with wholesale pricing on bulk orders and a free box sample available before you commit. Shipping is free across the US, and production typically takes 6 to 8 business days.
”
Ordering packaging with my own logo from Aqua Printers was the best decision for my brand. Beautifully printed, strong, and it gives a luxury feel to every package. My customers are impressed every time they open it.
EPEdwin PatrickApparel brand ownerGoogle
”
I didn't expect anyone to comment on packaging. After switching to Aqua Printers, customers kept posting pictures of it and our branding on social improved dramatically. It basically became free marketing for us.
MJMargaret JerryBakery ownerGoogle
”
Very happy with the final product and it shipped to me quickly. The proof stage caught a colour issue before production, which saved us a whole run. I'll be coming back for more.
CBCindy BerkaSnack startup founderTrustpilot
Swipe for more →
Loved by 3,000+ brands in 20+ countries.We make packaging that helps you build your brand.