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Custom Plush Toy Packaging

Aqua Printers makes custom plush toy packaging for teddy bears, bunnies, character collections, and baby gift sets. Choose window boxes so shoppers can see the toy inside, or gable boxes with handles for easy gifting. Add bright, cheerful prints with playful characters and bold colors, plus die-cut shapes, ribbons, and hang tags for extra charm. Soft tissue and custom inserts help keep each toy snug and clean, and strong board helps protect plush toys on shelves and in the mail.

Our plush toy boxes use soy-based or water-based inks. Orders start at 100 boxes. Pricing is wholesale on every order, bulk orders get discounts, shipping is free, and production takes 6 to 8 business days.

Tell us about your plush range and the design you have in mind, and our team will suggest styles and prepare a free quote for your plush toy packaging.

$1.00 $0.40 / unit

Starting price. Final cost depends on size, quantity and finish — request a quote for exact pricing.

    Free shippingAcross the USA
    Low minimum orderFrom 100 units
    Fast turnaround6–8 days
    Best price guaranteeWe beat any quote
    Experience10+ years in packaging

    Specification

    Packaging style Custom plush toy packaging
    Styles Window box, gable box with handle, die-cut shapes
    Suitable for Teddy bears, bunnies, character plush, baby gift sets
    Dimensions All custom sizes sized to the toy as packed
    Minimum quantity 100 boxes
    Material SBS paperboard, natural kraft board
    Window Optional clear window with PET or PVC film
    Inserts Soft tissue, custom inserts
    Extras Ribbons, hang tags, die-cut shapes
    Printing Digital or offset, CMYK and Pantone
    Inks Soy vegetable-based, water-based
    Coating Matte or gloss lamination
    Add-on finishes Hot foil stamping
    Pricing Wholesale on every order; discounts on bulk orders
    Proof Flat view, 3D mock-up, physical sample on request
    Turnaround 6 to 8 business days
    Shipping Free

    Order process

    01

    Choose your Packaging

    Start by browsing our extensive range of packaging styles and designs. Whether you're in the market for something simple and classic or intricate and bespoke, we've got a multitude of options to suit your needs.

    02

    Customize the design

    Once you've chosen a style, it's time to make it uniquely yours. Upload your design or collaborate with our in-house design team to craft a packaging solution that resonates with your brand's aesthetic and vision.

    03

    Select materials and finishes

    Our platform allows you to pick from a variety of materials, be it eco-friendly options, premium finishes or durable structures. Enhance the tactile experience with finishes like matte, gloss, embossing or specialty textures.

    04

    Review and approve

    Before we move to production, we'll send you a digital proof or a physical sample upon request. This ensures you're 100% satisfied with the design and materials chosen. Review, make any necessary changes, and give us the green light when you're ready.

    05

    Production begins

    Once you've approved the design, our team gets to work. With state-of-the-art machinery and a dedicated workforce, we ensure that every order is crafted to perfection, adhering to the highest quality standards.

    06

    Shipment and delivery

    With our efficient logistics network, we guarantee timely deliveries. As your order is packed and prepared for shipment, we'll provide tracking details to keep you informed every step of the way.

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    Coatings, printing, materials & finishes

    Aqueous coating

    Aqueous coating

    Clear, fast-drying, water-based and eco-friendly. Available in gloss or matte finish.

    UV coating

    UV coating

    Fast-drying coating cured with ultraviolet light. Available in gloss or matte finish.

    Spot gloss UV

    Spot gloss UV

    UV coating applied to a specified area only, then cured with ultraviolet light.

    Soft touch coating

    Soft touch coating

    Creates a velvety texture on the surface for a more tactile, premium feel.

    Varnish

    Varnish

    Clear coating applied using the CMYK printing method. Gloss, satin or matte.

    Lamination

    Lamination

    Protective film bonded to the surface of packaging to maximize durability.

    Anti-scratch lamination

    Anti-scratch lamination

    BOPP film that resists scratches, scuffs and fingerprints. Cost-effective option.

    Soft touch / silk lamination

    Soft touch / silk lamination

    Similar to peach skin to the touch. Available in a satin or matte finish.

    Digital printing

    Digital printing

    Elevate your brand image with high-quality digital printing for product packaging.

    Offset printing

    Offset printing

    Our offset printing process produces vibrant and precise results at volume.

    Oil based inks

    Oil based inks

    Print with durability and richness using oil-based inks for long-lasting colour.

    Pantone colors

    Pantone colors

    Get accurate colour representation with Pantone colour-matching for your packaging.

    Pantone metallic colors

    Pantone metallic colors

    Add shimmer and luxury with Pantone metallic colours for your packaging.

    Soy vegetable based colors

    Soy vegetable based colors

    Eco-friendly printing with soy-based vegetable inks for packaging items.

    UV printing

    UV printing

    Instantly cured ink that sits crisp and bright on coated surfaces.

    Water based ink

    Water based ink

    Reliable, eco-friendly printing with water-based ink for your packaging.

    SBS C1S

    SBS C1S

    Premium-grade bleached white paperboard coated on one side for high-quality printing and finishes.

    SBS C2S

    SBS C2S

    Premium-grade bleached white paperboard coated on two sides for high-quality printing and finishes.

    CCNB

    CCNB

    Duplex paperboard made from 90% recycled paper pulp with a white surface for high-quality printing.

    Fully recycled CCNB

    Fully recycled CCNB

    Duplex paperboard coated on one side and made from 90% recycled paper pulp.

    Natural kraft board

    Natural kraft board

    Uncoated and unbleached kraft linerboard made from a mixture of virgin and recycled paper pulp.

    Oyster white board

    Oyster white board

    Coated, textured linerboard featuring an off-white surface for high-quality printing.

    Kemi white board

    Kemi white board

    Coated, semi-gloss linerboard with a brilliant white and smooth surface for high-quality printing.

    Bleached white board

    Bleached white board

    Bleached white board with a brilliant white finish for high-quality vibrant printing.

    Hot foil stamping

    Hot foil stamping

    Form of relief printing in which foil is transferred to a surface at high temperatures.

    Cold foil printing

    Cold foil printing

    Foil transferred to a surface by pressing onto UV curable adhesives.

    Blind embossing

    Blind embossing

    A die is pressed on the back of the material to form a raised motif.

    Blind debossing

    Blind debossing

    A die is pressed on the front of the material to recess the motif.

    Registered embossing

    Registered embossing

    A die is pressed on the back of the material, aligned to the printed artwork.

    Combination embossing

    Combination embossing

    Embossing combined with foil stamping to create a 3D motif with a foil finish.

    Window patching

    Window patching

    A die-cut shape layered with plastic film to showcase the product inside.

    Frequently asked questions

    Everything brands ask us before their first run — minimums, materials, artwork and lead times.

    Free design supportWe rebuild your file to print standard.
    Reply within 2 hoursWritten pricing back the same day.
    Free printed sampleHold your artwork before you commit.
    NDA on requestYour artwork and specs stay confidential.
    01 What Is Plush Toy Packaging?

    Plush toy packaging is the printed box, window box, or gift set that holds a stuffed toy, with a size and design that match your brand. Toy brands, gift shops, and baby retailers use it to display, sell, and gift teddy bears, bunnies, character collections, and baby sets.

    02 Which Box Style Suits a Plush Toy: Window, Gable, or Die-Cut?

    A window box shows the toy on a shelf, a gable box with a handle makes gifting and carrying easy, and a die-cut shape can echo the toy’s outline. Ribbons and hang tags add a gift-ready or retail-ready finish. Tell us how you sell, and we’ll recommend a style.

    03 How Do I Size a Box for a Plush Toy?

    Plush toys are soft and compress, so measure the toy’s height, width, and depth as it will sit in the box, and note whether you press it flat. We’ll size the box so the toy isn’t squashed and the lid closes cleanly. A sample lets you check the fit before a full run.

    04 Can a Window Show the Toy Without Weakening the Box?

    A window removes some board, so the box needs enough board around it to hold its shape. We die-cut the opening and patch it with clear film, and we’ll suggest a window size and position that keeps the box strong.

    05 How Do Tissue and Inserts Keep a Plush Toy Clean and in Place?

    Soft tissue wraps the toy and helps keep it clean, and a custom insert holds it in position so it doesn’t shift or press against the window. Tell us the toy’s shape, and we’ll recommend a layout.

    06 What Can I Print on a Plush Toy Box?

    Bright prints with characters, bold colors, your logo, and product details. We print from artwork you own or have permission to use, so licensed characters need your written approval.

    07 What Labeling Does Toy Packaging Need?

    Toys and children’s products sold in the US can carry required labeling, such as age grading, small-parts or choking hazard warnings, and tracking information. We print from your approved artwork, so confirm the required text with your compliance advisor or testing lab before production.

    08 What Inks Do You Use, and Are They Safe for Children’s Products?

    We offer soy-based and water-based inks. Packaging isn’t the toy itself, but if you need inks that meet a specific children’s product standard, tell us the standard, and we’ll tell you what we can supply. Don’t print “non-toxic” or “child-safe” on the box unless you can back the claim with test reports.

    09 Can I Ship Plush Toys in These Boxes?

    Strong board helps protect toys on shelves, and plush toys are light, so crushing and scuffing are the main risks. Printed boxes can scuff in the mail, so for parcel shipping we recommend an outer mailer or shipping box. Tell us how you ship, and we’ll advise.

    10 What Are the Minimum Order, Pricing, Shipping, and Turnaround Terms for Plush Toy Packaging?

    Orders start at 100 boxes. Pricing is wholesale on every order, and bulk orders get additional discounts. Shipping is free, and production typically takes 6 to 8 business days.

    5.0/ 5.0★★★★★
    4.9/ 5.0★★★★★41 reviews
    4.9/ 5.0★★★★★63 reviews
    ”

    Ordering packaging with my own logo from Aqua Printers was the best decision for my brand. Beautifully printed, strong, and it gives a luxury feel to every package. My customers are impressed every time they open it.

    EPEdwin PatrickApparel brand ownerGoogle
    ”

    I didn't expect anyone to comment on packaging. After switching to Aqua Printers, customers kept posting pictures of it and our branding on social improved dramatically. It basically became free marketing for us.

    MJMargaret JerryBakery ownerGoogle
    ”

    Very happy with the final product and it shipped to me quickly. The proof stage caught a colour issue before production, which saved us a whole run. I'll be coming back for more.

    CBCindy BerkaSnack startup founderTrustpilot

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    Loved by 3,000+ brands in 20+ countries.We make packaging that helps you build your brand.
    $0.40 /unit $1.00 · final cost depends on specs
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