Aqueous coating
Clear, fast-drying, water-based and eco-friendly. Available in gloss or matte finish.
In stock · ships in 6–8 days
Custom Headphone Boxes
Make every unboxing feel like a product launch. Aqua Printers designs custom headphone boxes that look as sharp as your sound. We cut foam and EVA inserts to cradle the headphones, cable, and case. Each slot fits your exact model, so nothing rattles. Add matte black lamination, silver foil, or spot UV for a sleek tech look. We print your logo, specs, and QR codes in crisp detail.
Strong board protects delicate electronics through shipping and shelf time. Our headphone packaging suits earbuds, gaming headsets, and studio gear. Order a small batch or buy in bulk as your brand grows. Orders start at 100 boxes, and production takes 6 to 8 business days.
Ready to launch big? Send us your product dimensions today, and our team will build a custom mock-up and prepare a quote. Order headphone packaging boxes that match the quality inside.
Starting price. Final cost depends on size, quantity and finish — request a quote for exact pricing.
Free shippingAcross the USA
Low minimum orderFrom 100 units
Fast turnaround6–8 days
Best price guaranteeWe beat any quote
Experience10+ years in packaging
Specification
| Box style | Custom headphone boxes |
| Suitable for | Earbuds, gaming headsets, studio headphones; cables, cases, and accessories |
| Dimensions | All custom sizes, shapes, and styles |
| Minimum quantity | 100 boxes |
| Material | Paperboard, rigid board |
| Inserts | Custom foam and EVA inserts cut to fit your model |
| Printing | Digital or offset, CMYK and Pantone; logo, specs, QR codes |
| Coating | Matte (including matte black), gloss, or soft-touch lamination; spot UV |
| Add-on finishes | Hot foil stamping (including silver foil), embossing, debossing |
| Proof | Flat view, 3D mock-up, physical sample on request |
| Turnaround | 6 to 8 business days |
Order process
01
Choose your Packaging
Start by browsing our extensive range of packaging styles and designs. Whether you're in the market for something simple and classic or intricate and bespoke, we've got a multitude of options to suit your needs.
02
Customize the design
Once you've chosen a style, it's time to make it uniquely yours. Upload your design or collaborate with our in-house design team to craft a packaging solution that resonates with your brand's aesthetic and vision.
03
Select materials and finishes
Our platform allows you to pick from a variety of materials, be it eco-friendly options, premium finishes or durable structures. Enhance the tactile experience with finishes like matte, gloss, embossing or specialty textures.
04
Review and approve
Before we move to production, we'll send you a digital proof or a physical sample upon request. This ensures you're 100% satisfied with the design and materials chosen. Review, make any necessary changes, and give us the green light when you're ready.
05
Production begins
Once you've approved the design, our team gets to work. With state-of-the-art machinery and a dedicated workforce, we ensure that every order is crafted to perfection, adhering to the highest quality standards.
06
Shipment and delivery
With our efficient logistics network, we guarantee timely deliveries. As your order is packed and prepared for shipment, we'll provide tracking details to keep you informed every step of the way.
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Coatings, printing, materials & finishes
UV coating
Fast-drying coating cured with ultraviolet light. Available in gloss or matte finish.
Spot gloss UV
UV coating applied to a specified area only, then cured with ultraviolet light.
Soft touch coating
Creates a velvety texture on the surface for a more tactile, premium feel.
Varnish
Clear coating applied using the CMYK printing method. Gloss, satin or matte.
Lamination
Protective film bonded to the surface of packaging to maximize durability.
Anti-scratch lamination
BOPP film that resists scratches, scuffs and fingerprints. Cost-effective option.
Soft touch / silk lamination
Similar to peach skin to the touch. Available in a satin or matte finish.
Digital printing
Elevate your brand image with high-quality digital printing for product packaging.
Offset printing
Our offset printing process produces vibrant and precise results at volume.
Oil based inks
Print with durability and richness using oil-based inks for long-lasting colour.
Pantone colors
Get accurate colour representation with Pantone colour-matching for your packaging.
Pantone metallic colors
Add shimmer and luxury with Pantone metallic colours for your packaging.
Soy vegetable based colors
Eco-friendly printing with soy-based vegetable inks for packaging items.
UV printing
Instantly cured ink that sits crisp and bright on coated surfaces.
Water based ink
Reliable, eco-friendly printing with water-based ink for your packaging.
SBS C1S
Premium-grade bleached white paperboard coated on one side for high-quality printing and finishes.
SBS C2S
Premium-grade bleached white paperboard coated on two sides for high-quality printing and finishes.
CCNB
Duplex paperboard made from 90% recycled paper pulp with a white surface for high-quality printing.
Fully recycled CCNB
Duplex paperboard coated on one side and made from 90% recycled paper pulp.
Natural kraft board
Uncoated and unbleached kraft linerboard made from a mixture of virgin and recycled paper pulp.
Oyster white board
Coated, textured linerboard featuring an off-white surface for high-quality printing.
Kemi white board
Coated, semi-gloss linerboard with a brilliant white and smooth surface for high-quality printing.
Bleached white board
Bleached white board with a brilliant white finish for high-quality vibrant printing.
Hot foil stamping
Form of relief printing in which foil is transferred to a surface at high temperatures.
Cold foil printing
Foil transferred to a surface by pressing onto UV curable adhesives.
Blind embossing
A die is pressed on the back of the material to form a raised motif.
Blind debossing
A die is pressed on the front of the material to recess the motif.
Registered embossing
A die is pressed on the back of the material, aligned to the printed artwork.
Combination embossing
Embossing combined with foil stamping to create a 3D motif with a foil finish.
Window patching
A die-cut shape layered with plastic film to showcase the product inside.
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Frequently asked questions
Everything brands ask us before their first run — minimums, materials, artwork and lead times.
Free design supportWe rebuild your file to print standard.
Reply within 2 hoursWritten pricing back the same day.
Free printed sampleHold your artwork before you commit.
NDA on requestYour artwork and specs stay confidential.
01 What Are Custom Headphone Boxes?
Custom headphone boxes are printed boxes made to hold headphones, earbuds, and headsets along with their cables and cases. They protect delicate electronics, carry your logo, specs, and QR codes, and make the unboxing feel like a product launch.
02 Can Inserts Be Made to Fit My Exact Headphone Model?
Yes. We cut foam and EVA inserts to cradle the headphones, cable, and case, with each slot sized to your model so nothing rattles. Send us your product dimensions or a sample, and we’ll design the insert layout.
03 Which Insert Material Is Best for Headphone Boxes?
Foam gives soft, shock-absorbing protection for delicate electronics, and EVA gives a firmer, cleaner look that suits premium products. Your product weight and brand style decide which fits best.
04 What Types of Headphones Can the Boxes Hold?
We size boxes for earbuds, gaming headsets, studio headphones, and their accessories, such as cables, cases, and charging cords. Tell us what goes in the box, and we’ll build the layout around it.
05 What Finishes Give Headphone Boxes a Sleek Tech Look?
Matte black lamination gives a modern, premium look. Silver foil stamping and spot UV add shine to logos and product names. You can also choose gloss or soft-touch lamination, and embossing adds texture you can feel.
06 What Can I Print on a Headphone Box?
Your logo, product name, specs, feature icons, and QR codes in crisp detail. Send your QR code files at the size you need, and we’ll check placement and contrast in your proof so they scan reliably.
07 Are Headphone Boxes Strong Enough to Protect Electronics?
Strong board and a fitted insert help protect headphones through shipping and shelf time. For long-distance shipping, we suggest packing the box inside a mailer or shipping carton for extra protection.
08 Do Headphone Boxes Need Any Regulatory Markings?
Electronics often need labeling, such as FCC statements, battery or recycling symbols, and safety warnings. We print from your approved artwork, so confirm that your packaging meets the requirements for your product before production.
09 Can I Get a Mock-Up or Sample Before I Order?
Yes. We provide a flat view and 3D mock-up of your design, and a physical sample is available on request so you can check the fit, color, and finish before production.
10 What Are the Minimum Order and Turnaround Terms for Headphone Boxes?
Orders start at 100 boxes, so new brands can launch without a large commitment, and you can scale up to bulk quantities. Production typically takes 6 to 8 business days, and we’ll confirm timing with your quote.
”
Ordering packaging with my own logo from Aqua Printers was the best decision for my brand. Beautifully printed, strong, and it gives a luxury feel to every package. My customers are impressed every time they open it.
EPEdwin PatrickApparel brand ownerGoogle
”
I didn't expect anyone to comment on packaging. After switching to Aqua Printers, customers kept posting pictures of it and our branding on social improved dramatically. It basically became free marketing for us.
MJMargaret JerryBakery ownerGoogle
”
Very happy with the final product and it shipped to me quickly. The proof stage caught a colour issue before production, which saved us a whole run. I'll be coming back for more.
CBCindy BerkaSnack startup founderTrustpilot
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Loved by 3,000+ brands in 20+ countries.We make packaging that helps you build your brand.