Aqueous coating
Clear, fast-drying, water-based and eco-friendly. Available in gloss or matte finish.
In stock · ships in 6–8 days
Holiday Mailer Boxes
Aqua Printers makes custom holiday mailer boxes that arrive flat, build in seconds, and keep every gift safe on its way to the door. Add your logo, festive art, and finishes, and your package feels like part of the Christmas celebration. Pick strong corrugated or kraft board in sizes for clothes, candles, treats, skincare, and Christmas gift sets.
You can add custom inserts, tissue paper, and Christmas or holiday prints to make unboxing fun. Boxes ship flat, so they save space in your store during the busy Christmas season.
Online shops, bakeries, boutiques, and subscription brands use our holiday mailer boxes for boxes that handle the rush. With 10+ years of US experience, we help your gifts arrive in great shape.
Have a question or a tight deadline? Call us at +1 716 791 7799 or email info@aquaprinters.com, and we will help you fast. Send us your product size and artwork today to get a custom quote on your holiday mailer boxes.
Starting price. Final cost depends on size, quantity and finish — request a quote for exact pricing.
Free shippingAcross the USA
Low minimum orderFrom 100 units
Fast turnaround6–8 days
Best price guaranteeWe beat any quote
Experience10+ years in packaging
Specification
| Box style | Custom holiday mailer boxes that ship flat and fold in seconds |
| Suitable for | Clothes, candles, treats, skincare, gift sets; online shops, bakeries, boutiques, subscription brands |
| Dimensions | All custom sizes, shapes, and styles |
| Minimum quantity | 100 boxes |
| Material | Corrugated board, kraft |
| Inserts | Custom inserts, tissue paper |
| Printing | Digital or offset, CMYK and Pantone; festive and holiday prints, inside printing available |
| Coating | Matte, gloss, or soft-touch lamination; spot UV |
| Add-on finishes | Hot foil stamping, embossing, debossing |
| Shipping | Ships flat |
| Proof | Flat view, 3D mock-up, physical sample on request |
| Turnaround | 6 to 8 business days |
Order process
01
Choose your Packaging
Start by browsing our extensive range of packaging styles and designs. Whether you're in the market for something simple and classic or intricate and bespoke, we've got a multitude of options to suit your needs.
02
Customize the design
Once you've chosen a style, it's time to make it uniquely yours. Upload your design or collaborate with our in-house design team to craft a packaging solution that resonates with your brand's aesthetic and vision.
03
Select materials and finishes
Our platform allows you to pick from a variety of materials, be it eco-friendly options, premium finishes or durable structures. Enhance the tactile experience with finishes like matte, gloss, embossing or specialty textures.
04
Review and approve
Before we move to production, we'll send you a digital proof or a physical sample upon request. This ensures you're 100% satisfied with the design and materials chosen. Review, make any necessary changes, and give us the green light when you're ready.
05
Production begins
Once you've approved the design, our team gets to work. With state-of-the-art machinery and a dedicated workforce, we ensure that every order is crafted to perfection, adhering to the highest quality standards.
06
Shipment and delivery
With our efficient logistics network, we guarantee timely deliveries. As your order is packed and prepared for shipment, we'll provide tracking details to keep you informed every step of the way.
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Coatings, printing, materials & finishes
UV coating
Fast-drying coating cured with ultraviolet light. Available in gloss or matte finish.
Spot gloss UV
UV coating applied to a specified area only, then cured with ultraviolet light.
Soft touch coating
Creates a velvety texture on the surface for a more tactile, premium feel.
Varnish
Clear coating applied using the CMYK printing method. Gloss, satin or matte.
Lamination
Protective film bonded to the surface of packaging to maximize durability.
Anti-scratch lamination
BOPP film that resists scratches, scuffs and fingerprints. Cost-effective option.
Soft touch / silk lamination
Similar to peach skin to the touch. Available in a satin or matte finish.
Digital printing
Elevate your brand image with high-quality digital printing for product packaging.
Offset printing
Our offset printing process produces vibrant and precise results at volume.
Oil based inks
Print with durability and richness using oil-based inks for long-lasting colour.
Pantone colors
Get accurate colour representation with Pantone colour-matching for your packaging.
Pantone metallic colors
Add shimmer and luxury with Pantone metallic colours for your packaging.
Soy vegetable based colors
Eco-friendly printing with soy-based vegetable inks for packaging items.
UV printing
Instantly cured ink that sits crisp and bright on coated surfaces.
Water based ink
Reliable, eco-friendly printing with water-based ink for your packaging.
SBS C1S
Premium-grade bleached white paperboard coated on one side for high-quality printing and finishes.
SBS C2S
Premium-grade bleached white paperboard coated on two sides for high-quality printing and finishes.
CCNB
Duplex paperboard made from 90% recycled paper pulp with a white surface for high-quality printing.
Fully recycled CCNB
Duplex paperboard coated on one side and made from 90% recycled paper pulp.
Natural kraft board
Uncoated and unbleached kraft linerboard made from a mixture of virgin and recycled paper pulp.
Oyster white board
Coated, textured linerboard featuring an off-white surface for high-quality printing.
Kemi white board
Coated, semi-gloss linerboard with a brilliant white and smooth surface for high-quality printing.
Bleached white board
Bleached white board with a brilliant white finish for high-quality vibrant printing.
Hot foil stamping
Form of relief printing in which foil is transferred to a surface at high temperatures.
Cold foil printing
Foil transferred to a surface by pressing onto UV curable adhesives.
Blind embossing
A die is pressed on the back of the material to form a raised motif.
Blind debossing
A die is pressed on the front of the material to recess the motif.
Registered embossing
A die is pressed on the back of the material, aligned to the printed artwork.
Combination embossing
Embossing combined with foil stamping to create a 3D motif with a foil finish.
Window patching
A die-cut shape layered with plastic film to showcase the product inside.
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Frequently asked questions
Everything brands ask us before their first run — minimums, materials, artwork and lead times.
Free design supportWe rebuild your file to print standard.
Reply within 2 hoursWritten pricing back the same day.
Free printed sampleHold your artwork before you commit.
NDA on requestYour artwork and specs stay confidential.
01 What Are Custom Holiday Mailer Boxes?
Custom holiday mailer boxes are printed shipping boxes made for Christmas gifts and seasonal orders. They arrive flat, fold into shape in seconds, and carry your logo, festive artwork, and finishes so your package feels like part of the celebration.
02 Which Material Is Best for Holiday Mailer Boxes?
Corrugated board is strong and protects products during shipping, so it suits heavier items and long-distance orders. Kraft gives a natural, earthy look for eco-minded brands. Your product weight and shipping distance decide which fits best.
03 How Do I Size a Mailer Box for My Product?
Send us the height, width, and depth of your product, or the size of your gift set. We’ll design a box that fits snugly, with a little room for tissue paper or an insert.
04 What Products Fit in Holiday Mailer Boxes?
They suit clothes, candles, treats, skincare, and Christmas gift sets. Online shops, bakeries, boutiques, and subscription brands use them for Christmas orders and other holiday promotions.
05 Can I Add Inserts and Tissue Paper?
Yes. Custom inserts hold each item in place, and tissue paper and holiday prints add a fun unboxing moment. Tell us what you are packing, and we’ll recommend an insert style.
06 Do Holiday Mailer Boxes Ship Flat?
Yes. Boxes ship flat, which saves storage space during the busy Christmas season. Your team folds each box into shape in seconds when it is time to pack.
07 Can I Print Christmas and Festive Designs on Holiday Mailer Boxes?
Yes. You can print your logo, Christmas artwork, and festive patterns in full color. You can also print the inside of the box for a surprise when customers open it.
08 What Finishes Are Available for Holiday Mailer Boxes?
Matte, gloss, or soft-touch lamination, plus spot UV, hot foil stamping, embossing, and debossing. Foil and spot UV work well for logos and festive details.
09 Can Holiday Mailer Boxes Protect Gifts During Shipping?
Strong corrugated board and a fitted size help keep gifts from shifting or crushing in transit. For fragile items, add an insert, and tell us what you ship, so we can advise on the best setup.
10 What Are the Minimum Order, Sample, and Turnaround Terms for Holiday Mailer Boxes?
Orders start at 100 boxes. A flat view and 3D mock-up come with your design, and a physical sample is available on request. Production typically takes 6 to 8 business days, and we’ll confirm timing with your quote. For Christmas orders, place your order early and tell us your deadline.
”
Ordering packaging with my own logo from Aqua Printers was the best decision for my brand. Beautifully printed, strong, and it gives a luxury feel to every package. My customers are impressed every time they open it.
EPEdwin PatrickApparel brand ownerGoogle
”
I didn't expect anyone to comment on packaging. After switching to Aqua Printers, customers kept posting pictures of it and our branding on social improved dramatically. It basically became free marketing for us.
MJMargaret JerryBakery ownerGoogle
”
Very happy with the final product and it shipped to me quickly. The proof stage caught a colour issue before production, which saved us a whole run. I'll be coming back for more.
CBCindy BerkaSnack startup founderTrustpilot
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Loved by 3,000+ brands in 20+ countries.We make packaging that helps you build your brand.